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ChainSprocketCalc

Chain Wear & Stretch Calculator

Measure a span of your chain with a ruler or calipers and get the exact percent elongation, checked against the replacement limit for your chain type.

Presets

Chain & Measurement

Limit: 0.5%
Pitch
12.7 mm
Pin Ø
3.6 mm
Roller Ø
7.75 mm

12 inch ruler test (24 links)

Put the 0 mark of a metal ruler on a pin center with the chain under tension, then read how far the pin 12 inches along sits from the 12 inch mark. Tap your reading:

New chain: 12 in
in

Measured Chain Stretch

0.52%

Service limit:0.50%

Absolute Stretch

+1.59mm

Nominal 24P:304.8 mm

Wear Life Used

104%Replace Now

Pin-to-pin length:306.39 mm

Wear gauge (0 to 1% elongation)

Safe
Warn
Over limit
0%Limit 0.5%1%

11/128" (9–12 Spd) reference readings (24 pitches)

Reading at each elongation for the chosen chain and method
ElongationReading (mm)Reading (in)StatusTry
0.00%304.812"Within limit
0.50%306.3212.06"Replace
0.75%307.0912.09"Replace
1.00%307.8512.12"Replace
1.50%309.3712.18"Replace
2.00%310.912.24"Replace

How to Calculate Chain Elongation

Chain "stretch" is wear inside each joint, which lengthens the pitch. Measure a span of several pitches, because the error adds up and is easier to read. Once the chain is due, work out the replacement length with the chain length calculator, or identify an unmarked chain from its measured pitch with the caliper roller chain size calculator. Bicycle chains have their own sizing rules in the bike chain length calculator.

Caliper formulas

L₀ = N × P
Lₘ = M(outside) − d(pin)
Lₘ = M(inside) + d(roller)
Elongation % = (Lₘ − L₀) / L₀ × 100

N is the number of pitches, P the pitch, and M your caliper reading. The corrections convert the jaw position to a true pin-center length.

Bicycle 12 inch ruler marks

24 links of 1/2 inch pitch measure exactly 12 inches when new.

  • 12"0%
  • 12-1/32"0.26%
  • 12-1/16"0.52%
  • 12-3/32"0.78%
  • 12-1/8"1.04%
  • 12-3/16"1.56%

Chain Wear Limits by Chain Type

The limits below are the ones this calculator uses. Industrial roller chain makers publish 1.5% for fixed-center drives and up to 3% where the center distance can be adjusted, so treat 1.5% as the conservative figure. For a motorcycle, your owner's manual's length limit takes priority.

Wear limit and 20 pitch lengths by chain
ChainPitch (mm)Limit20 pitches, new (mm)20 pitches at limit (mm)
11/128" (9–12 Spd)12.70.50%254.00255.27
1/2" × 3/32"12.70.75%254.00255.91
52015.8751.00%317.50320.68
42812.71.20%254.00257.05
#4012.71.50%254.00257.81
#6019.051.50%381.00386.71

A badly worn chain wears sprockets too. After a replacement, compare gearing with the motorcycle sprocket calculator or, on a fixed gear, plan your skid patches with the fixie skid patch calculator.

Chain Wear & Stretch FAQ